| Existing substrate | Roof type, membrane or surfacing, age, attachment, exposed reinforcement, oxidation, brittleness, repairs, and whether the substrate remains serviceable. | A coating may adhere to the top surface while the underlying roof, insulation, or deck continues to fail. |
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| Previous coatings and repairs | Known chemistry, number and condition of layers, mastics, sealants, patches, contaminants, and current manufacturer acceptance. | Unknown or incompatible layers can soften, swell, bleed, release, crack, or prevent reliable adhesion. |
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| Moisture | Leak history, visible wet areas, insulation condition, trapped moisture indicators, and whether additional moisture investigation is warranted. | Coating over wet or deteriorated material can trap conditions and delay discovery without restoring the assembly. |
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| Drainage and ponding water | Slope, drains, scuppers, overflow routes, low spots, debris patterns, recurring ponding locations, and the exact system's written water-exposure limits. | A coating does not redesign drainage. Category-wide ponding-water claims are not reliable. |
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| Preparation and contamination | Cleaning method, biological growth, oils, grease, dust, chalking, loose surfacing, corrosion, laitance, release agents, and required dry conditions. | Preparation that is too mild can leave a bond breaker; preparation that is too aggressive can damage the roof. |
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| Adhesion and primer | Manufacturer-required primer, test-patch procedure, pull-test or other acceptance criteria where applicable, and treatment of mixed substrates. | A successful spot test does not make every roof area equivalent or override a required primer. |
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| Details and reinforcement | Seams, laps, flashings, curbs, penetrations, drains, edges, fasteners, cracks, transitions, movement points, compatible fabric, and minimum detail dimensions. | Field coating cannot compensate for open, unstable, undersized, or inaccessible details. |
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| Climate and application window | Air and substrate temperature, humidity, dew point, wind, rain forecast, overnight condensation, shade, heat, and time available between coats. | Surface skinning, wash-off, blistering, pinholes, contamination, or incomplete cure can follow an unsuitable weather window. |
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| Traffic, UV, and finish | Service routes, equipment work, abrasion, chemical exposure, ultraviolet exposure, gloss, color, dirt pickup, walkways, and future repair access. | One formulation or finish may perform differently in a traffic lane, shaded wet area, or high-UV field. |
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